In advanced industries such as semiconductors, pharmaceuticals, biotechnology, and specialty chemical processing, the purity of the heating system can make or break the entire operation. Even trace contaminants can lead to major product defects, compromised safety, or system failures. This is where Applied Integrated Systems’s (AIS) Inline High-Purity Heaters play a pivotal role. Designed for absolute precision and purity, AIS products guarantee reliable thermal control while ensuring a contaminant-free environment.
In this comprehensive guide, we’ll explore how AIS’s inline chemical heaters, chillers, and heat exchangers stand out in performance, flexibility, and purity. Whether you require heating or cooling for DI water, acids, solvents or process chemicals, AIS provides a complete range of configurable solutions to meet your most demanding requirements.
Why High-Purity Heating Matters
Contaminants in heating systems can introduce ionic impurities, cause corrosion, or disrupt temperature stability. In ultra-clean environments, especially in semiconductor manufacturing or pharmaceutical processes, even the slightest impurity can render entire batches unusable. AIS’s Inline High-Purity Heaters are specifically engineered to eliminate this risk.
Every AIS product utilizes high-grade materials such as PFA (Teflon) or 316L Stainless Steel for wetted surfaces, preventing contamination while providing superior chemical compatibility.
AIS Product Overview: Purity Meets Performance
AIS offers a diverse portfolio of inline heating and cooling systems to accommodate various applications, chemical compatibilities, and power needs—from 100W to 500KW. Each system is highly configurable at no additional cost, enabling engineers and system designers to tailor the solution to their specific project.
1. Insta-Therm™ – Ultra High-Purity Infrared Inline Chemical Heaters
Designed for processes where inlet temperature and flow rates vary, Insta-Therm™ provides fast, accurate thermal response:
- Fluid Path: All PFA (Teflon)
- Heating Tech: Patent-pending infrared
- Power Range: Up to 150 KW
- Accuracy: ±0.5ºC
- Temp Range: Room temperature to 98ºC
- Applications: Single-pass and recirculating systems
2. Therma-Pure™ – Resistive Inline Chemical Heaters
Compact and powerful, Therma-Pure™ is ideal for tight installations with high power demands:
- Fluid Path: All PFA (Teflon)
- Heating Tech: Patented resistive
- Power Range: Up to 30 KW
- Accuracy: ±0.5ºC
- Temp Range: Room temperature to 190ºC
- Applications: Single-pass and recirculating
3. Aqua-Therm™ – Ultra High-Purity DI Water Heaters
For deionized water heating, Aqua-Therm™ is the ideal solution, combining high purity with robust heating capabilities:
- Fluid Path: All PFA (Teflon)
- Tech: Infrared or resistive
- Power Range: 25 KW to 500 KW
- Accuracy: ±0.5ºC
- Temp Range: Room temperature to 98ºC
- Applications: Single-pass and recirculating
4. Kool-Pure Plus™ – Heating & Cooling for Process Fluids
Perfect for high thermal load applications that require both heating and cooling:
- Fluid Path: All PFA (Teflon)
- Heating/Cooling: Patented technology
- Heating Capacity: 1 KW to 100 KW
- Cooling Capacity: 1 KW to 100 KW
- Accuracy: ±0.5ºC
- Temp Range: -10ºC to 90ºC
- Flow Rate: Up to 26 GPM
5. Kool-Pure™ – Thermoelectric High-Purity Heater/Chiller
When ultra-precision and solid-state reliability are needed, Kool-Pure™ is the solution:
- Fluid Path: All PFA (Teflon)
- Heating Capacity: Up to 4 KW
- Cooling Capacity: Up to 2 KW
- Accuracy: ±0.1ºC
- Temp Range: 5ºC to 75ºC
Key Features That Set AIS Apart
1. Ultra-Pure Construction All AIS heaters and chillers use PFA (Teflon) or 316L Stainless Steel to ensure no metal ions leach into your chemicals or DI water.
2. High Configurability Every AIS system can be customized to meet your application specs—at no additional cost.
3. Superior Temperature Accuracy AIS systems offer exceptional control—up to ±0.1ºC—for the most sensitive applications.
4. Broad Temperature and Power Range From sub-zero chilling to high-temperature fluid heating, AIS covers 100W to 500KW, allowing for scalability and adaptation to virtually any process.
5. Exceptional Reliability With patent-pending and patented technologies, AIS equipment ensures minimal maintenance, long service life, and repeatable results.
6. Compact Designs Many units, like the Therma-Pure™, offer a small footprint, making them ideal for space-constrained environments.
Applications Across Industries
AIS inline high-purity heating and cooling systems are used in:
- Semiconductor Manufacturing
- Biotechnology & Life Sciences
- Pharmaceuticals
- Photovoltaics (Solar)
- Chemical Processing
- High-Performance Liquid Chromatography (HPLC)
From batch reactors to cleanroom-grade fluid handling, AIS provides the thermal precision and chemical cleanliness these industries demand.
Configured to Your Needs—No Additional Cost
AIS is committed to offering you full flexibility with every product. You can select:
- Flow rate
- Temperature range
- Mounting style
- Power supply
- Control interface
And if what you need isn’t listed, AIS will build it for you—free of charge.
Why Choose AIS for High-Purity Inline Heating?
- Customizable solutions for any thermal control requirement
- Unmatched reliability and precision
- Fast response time for dynamic processes
- Compact footprints for easy integration
- Industry-trusted across critical applications
AIS’s commitment to innovation, customer satisfaction, and product purity has made it a go-to choice for engineers, process developers, and facility managers worldwide.
Contact AIS Today
Applied Integrated Systems is more than just a heater and chiller manufacturer—we are your process partner. Whether you’re launching a new cleanroom or scaling production, our team is ready to help you select and configure the perfect thermal control solution.
Explore our products, or contact us directly to get started.
Inline High-Purity Heating Starts with AIS—Where Innovation Meets Precision.
